The Long-Term Value of Preventative Maintenance in Robotic Systems
Downtime costs are rising at an alarming rate, with unplanned production delays impacting far more than just the bottom line. According to The True Cost of Downtime, a report by the German-based technology company Siemens, manufacturers now face at least 50% higher costs for an hour of unplanned downtime compared to 2020. .
The financial impact of downtime extends far beyond lost production hours, often resulting in secondary expenses like emergency labor, replacement parts, and reputational damage. Every second counts in preventing operational failures—and that’s where preventative maintenance makes a difference.
Preventative maintenance is the key to keeping robotic systems running smoothly for the long haul. It involves proactive planning to address potential issues before they escalate into major problems. By reducing downtime, extending equipment lifespan, and maximizing return on investment, businesses can avoid the costly repercussions of unexpected failures.
To achieve this, companies need to work closely with their providers to implement a robust preventative maintenance plan from the outset. Prioritizing this approach after installation ensures long-term success and keeps businesses ahead of costly breakdowns.
Extending the Lifespan of Your Robotic Systems
Robotic systems are built to last, but they’re not immune to wear and tear. Over time, components can degrade, sensors can become misaligned, and software can fall out of date.
Preventative maintenance addresses these issues proactively, extending the lifespan of your robotic systems. By replacing worn cables, inspecting sensors, and updating software regularly, you ensure that your systems continue to operate at peak performance for years to come.
Think of it like maintaining a car. Regular oil changes and tune-ups keep your vehicle running smoothly and help prevent major repairs down the road. Your robotic systems are no different.
Maximizing ROI on Your Automation Investment
Automation is a significant investment, and maximizing your return on that investment should be a top priority. Preventative maintenance plays a key role in achieving that goal.
By keeping your systems in optimal condition, you ensure they deliver consistent performance and avoid costly breakdowns. This translates to higher productivity, fewer delays, and greater overall efficiency.
Simply put, when robots are well-maintained, they last longer and provide greater uptime.
Enhancing Safety and Compliance
Beyond operational benefits, preventative maintenance also plays a critical role in maintaining workplace safety. Faulty equipment can pose risks to employees, especially in environments where robots handle heavy loads or operate alongside human workers.
Regular maintenance checks ensure that all safety features are functioning properly, reducing the risk of accidents and ensuring compliance with industry regulations.
Safety isn’t just a box to check — it’s a core part of your operational integrity.
The BHS Robotics Approach to Preventative Maintenance
At BHS Robotics, we don’t just deliver robotic solutions — we support them throughout their lifecycle. Our preventative maintenance programs are tailored to your specific systems, ensuring that every component stays in top condition.
Our approach includes:
Performance Optimization: In addition to identifying issues, our preventative maintenance services also focus on optimizing the performance of your equipment. We make necessary adjustments, updates, and replacements to ensure your systems are operating at their best, reducing the likelihood of unexpected downtime.
Tailored Maintenance Schedules: We understand that every business is different. That’s why we work with you to create customized maintenance schedules that align with your operational needs. Our flexible approach ensures that maintenance activities are carried out at convenient times, minimizing disruption to your workflow.
Extend Equipment Lifespan: By addressing issues proactively and ensuring your equipment is well-maintained, our preventative maintenance service extends the life of your automation systems. This not only protects your investment but also keeps your business running efficiently over the long term.
Proactive Maintenance Planning Our preventative maintenance service is designed to identify potential issues before they impact your operations. By scheduling regular maintenance checks, we ensure your systems are operating at peak performance, allowing you to focus on your business with confidence.
Regular Inspections and Diagnostics: Our team of experts conducts thorough inspections, diagnostics, and performance checks on all critical components of your automation systems. We carefully assess the condition of your equipment, identifying wear and tear or potential failures, and implement solutions to keep everything running efficiently.
Future-Proof Your Operations
In a fast-moving industry, reliability is essential. Preventative maintenance isn’t just a cost — it’s an investment in the long-term success of your automation strategy.
Don’t wait for a breakdown to realize the value of regular maintenance. By proactively addressing potential issues, you can reduce downtime, extend the lifespan of your systems, and maximize your ROI.
Let’s talk about how BHS Robotics can help keep your systems running at their best.