PROJECT SUMMARY
FANUC’s Authorized System Integrator, BHS Robotics, has developed a flexible robotic solution for box erection within the kitting process. This modular system has been successfully integrated for applications such as aftermarket parts kitting, assembly systems, and sortation.
THE CHALLENGE
Customers in high-mix kitting environments required a solution that could accommodate a wide range of carton sizes and SKU variability while ensuring consistent throughput and minimizing downtime.
THE SOLUTION
BHS Robotics developed a modular robotic carton erector system that integrates a carton forming station, a filling station, and a label/pack-out station. Key features include:
- A FANUC robot for automatic carton picking, erecting, sealing, and placement.
- Seamless transitions between carton sizes with automatic tool changing.
- A fully automated workflow from box forming to labeling and palletizing.
IMPACT TO THE CUSTOMER
The system delivers:
- Robotic Flexibility: Handles various carton sizes, including small cartons (4”x4”x4”).
- High Throughput: Processes up to 6 boxes per minute.
- SKU Versatility: Capable of handling unlimited SKUs.
- Enhanced Efficiency: Operates consistently for three shifts per day, including unattended off-shift operation.
BHS Robotics specializes in creating flexible and efficient automation solutions tailored to high-mix environments. Contact us to learn how BHS Robotics can elevate your kitting processes with innovative automation!